Cooling Tower Components
Cooling fill type: CS 20 – foil fill
Characteristic:
Foil fill with innovative zigzag channels and unique surface design for highest thermal performance
Data:
- Type: CS 20
- Material: PVC / PP or others
- Channel width: 20 mm
- Foil connection: welded / glued
- Foil thickness before forming: 0.3 to 0.6 mm
- Length x width x height (package):
1,200 (to 3,000) mm 300 (to 600) mm x 400 mm - Max. temperature: 55°C (PVC) / 70°C (PP)
- Fire retardant: B2 according to DIN 4201-1 or ASTM E 84, FSI < 25
Special features:
- Best possible cooling performance with acceptable fouling-behaviour
- Further development of original Balcke-Duerr design
- unique approved design
- own manufacturing with original tools
The design is patented property of CTS:
- European patent no. 3 572 760 B1
- U.S. Pat. No. 11,175,097 B2
Cooling fill type: CS 30 – foil fill
Characteristic:
Foil fill with innovative zigzag channels and unique surface design for highest thermal performance and low fouling behaviour.
Data:
- Type: CS 30
- Material: PVC / PP or others
- Channel width: 30 mm
- Foil connection: welded / glued
- Foil thickness before forming: 0.3 to 0.6 mm
- Length x width x height (package):
1,200 (to 3,000) mm 300 (to 600) mm x 600 mm - Max. temperature: 55°C (PVC) / 70°C (PP)
- Fire retardant: B2 according to DIN 4201-1 or ASTM E 84, FSI < 25
Special features:
- Best possible cooling performance with good low fouling-behaviour
- Further development of original Balcke-Duerr design
- Lowest airside pressure drop in comparison to the high thermal performance
- unique approved design
- own manufacturing with original tools
The design is patented property of CTS:
- European patent no. 3 572 760 B1
- U.S. Pat. No. 11,175,097 B2
Cooling fill type: FB 20 – foil fill
Characteristic:
Foil fill with vertical offset channels for good thermal performance and low fouling behaviour.
Data:
- Type: FB 20
- Material: PVC / PP or others
- Channel width: 20 mm
- Foil connection: welded / glued
- Foil thickness before forming: 0.3 to 0.6 mm
- Length x width x height (package):
1,200 (to 3,000) mm 300 (to 600) mm x 300 or 600 mm
- Max. temperature: 55°C (PVC) / 70°C (PP)
- Fire retardant: B2 according to DIN 4201-1 or ASTM E 84, FSI < 25
Special features:
- Best combination of good cooling performance with good low fouling-behaviour
- Original Balcke-Duerr design
- World-wide unique and approved design
- own manufacturing with original tools
- better performing like market copies
Cooling fill type: FC 18 – foil fill
Characteristic:
Foil fill with throughout vertical channels for good thermal performance and lowest fouling behaviour.
Data:
- Typ: FC 18
- Material: PVC / PP or others
- Channel width: 18 mm
- Foil connection: welded / glued
- Foil thickness before forming: 0.3 to 0.6 mm
- Length x width x height (package):
1,200 (to 3,000) mm 300 (to 600) mm x 600 mm - Max. temperature: 55°C (PVC) / 70°C (PP)
- Fire retardant: B2 according to DIN 4201-1 or ASTM E 84, FSI < 25
Special features:
- Best combination of good cooling performance with lowest fouling-behaviour
- Original Balcke-Duerr design
- World-wide unique and approved design
- own manufacturing with original tools
- better performing like market copies
Cooling fill type – grid, inclined channels
Characteristic:
Grid fill with inclined channels for low fouling behaviour.
Data:
- Type: grid fill – inclined channels
- Material: PP
- Channel width: 20 mm
- Grid connection: mechanical
- Length x width x height (package):
910 mm x 600 mm x 450 mm – standard dimensions, other lengths and widths possible - Max. temperature: 70°C
- Fire retardant: B3 according to DIN 4201-1 is standard (B2 or ASTM E 84 on request)
Special features:
- Good combination of cooling performance with low fouling-behaviour
- Original GEA design
- Stable structural design – limited walkable on it
- Own design (performance tests & long-term experiences of cooling tower construction)
Cooling fill type– grid, vertical channels
Characteristic:
Grid fill with vertical channels for lowest fouling behaviour.
Data:
- Type: RG V2 – vertical channels
- Material: PP
- Channel width: 20 mm
- Grid connection: mechanical
- Length x width x height (package):
450 to 2700 mm x 300 mm x 450 mm - Max. temperature: 70°C
- Fire retardant: B3 according to DIN 4201-1 is standard (B2 on request)
Special features:
- Good combination of cooling performance with lowest fouling-behaviour
- Original Balcke-Duerr design
- Very stable structural design – walkable on it
- Own design (performance tests & long-term experiences of cooling tower construction)
Patented full cone nozzle
Data:
- Types: NS 32 & NS 50
- Flow rate NS 32: approx. 6 to 14 m³/hr (1.4 to 3.2 gpm)
- Flow rate NS 50: approx. 3 to 7 m³/hr (0.7 to 1.6 gpm)
- Pressure range NS 32 & NS 50: approx. 0.05 bar to 0.3 bar
- Material: PP
- Connection: tangential with innovative adapter
- Temperature range: -40 to +70°C
Special features:
- Best uniform warm water distribution by full cone spray
- Low pressure drop – no baffle inside
- Clogging free – no baffle inside
- Low spray height
- Mechanical connection nozzle – pipe (now screws, no clue, etc.)
- Own manufacturing
Design is patent property from CTS.
Water Distribution (WD)
Special features:
- Optimized spray by tangential-full cone nozzle
- Uniform total water flow distribution
- Central riser with uniform water supply
- Central pipe riser serves as approved pillar of the central machine unit
- Rectangular, stable FRP pipes
- Large span of pipes – less supports needed
Summarized features:
- Best warm water distribution in cooling towers
- Minimal nozzle pressure for WD needed
- Clogging free & very stable
- Taylor-made design and workshop adjustments
Design is patent property from CTS
Drift Eliminator – installed in natural draft cooling tower
Data:
- Type: TS 40 & TS 50 – lamella type
- Material: PP / PVC
- Material thickness: 1 to 1.2 mm
- Spacing: 40 / 50 mm
- Length x width x height: 2,400 mm x 600 mm x 224 mm
- Connection: mechanical (no spacers, no glue)
- drift loss: 0.0005 / 0.005 % (of cooling water flow rate)
- pressure drop: minimal (for example only 10 Pa at 3 m/s for TS 50)
- Temperature range: -40 °C to +55 °C (PVC) / 70 °C (PP)
- Fire retardant: B2 according to DIN 4201-1 or ASTM E 84, FSI < 25
Special features:
- High drift elimination rate
- Low air side pressure drop
- No additional spacers
- Easy cleaning & maintenance
- Small transport volume
- own manufacturing
Design is property of CTS with patent application
Axial Fan - Own Engineering
Material
- hub: carbon steel with epoxy coating – up to sea water applications
- blades: FRP with leading edge protection against erosion
- coupling: cast iron or steel, coated
- connections: stainless steel or hot dip galvanized
- blade-hub connection: flange or U-bolt
Special features:
- Energy saving & low noise
- robust operational behaviour & highest reliability
- world-wide unique and long-term approved product
- Manufacturing based on original design
Geared motor as direct drive of axial fan
Special features:
- Motor + gear is axial mounted => geared motor
- Machine arranged below fan => easy maintenance access
- No drive shaft between gear box and outside located motor
- No drilling into fan stack (for drive shaft position)
Design is patent property from CTS
Fan stack – here with low noise Howden-SX-fan
Special features:
- Application always with energy saving diffuser
- Stable construction
- Optional with integrated noise attenuator
- With access hatch
- Own manufacturing
Design and technology are property from CTS
Fan stack with energy saving diffuser
Noise attenuators – installed in fan stack
Special features:
- Particularly corrosion-resistant
- Special lightweight construction